Faqs

Our lines are configured across food, beverage, dairy, sauce, coffee and tea, ready meals, cosmetic and pharmaceutical products. The correct configuration depends on three things: the product's rheology and particle size, the container it goes into, and the shelf-life and hygiene class your market requires.

Where a product sits outside the usual range — very high viscosity, large particulates, extreme fill temperatures — we build a custom configuration instead of forcing a standard model.

Sealing selection follows the container, not the product alone. The decisive variables are container material, rim or flange geometry and tolerance, sealing method and film format, required output, and the seal window your product tolerates.

Start from the sealing machines range, then confirm rim dimensions with your container supplier before tooling is ordered. Rim tolerance is the most common cause of leaker rejects.

As a working guide: semi-automatic suits 500–2,000 units per hour, single-product volume production suits automatic lines at 2,000–6,000 units per hour, and multi-lane high-speed lines serve 6,000–12,000 units per hour.

The practical constraint is usually labour and consistency rather than speed alone. If you need identical seal quality every cycle with minimal operator judgement, automation pays for itself earlier than the volume figures suggest.

Filling selection is driven by viscosity and accuracy requirement. Low-viscosity liquids suit gravity or flow-meter filling; thick pastes and creams suit piston or gear-pump; powders and granules suit auger or volumetric cup filling.

See the filling machines range for the four main families. If your product bridges — for example a sauce with particulates — tell us, because that changes the nozzle and pump selection.

Yes, within a defined range. Changeover is handled through tooling sets and recipe recall on the HMI, so fill volume, seal temperature and cycle timing adjust without mechanical recalibration.

The practical limit is container nesting geometry: a machine configured for 75 mm cups cannot be changed to 150 mm without a different tooling set and often a different film path. Send us your SKU list and we will tell you how many tooling sets you need.

Yes. Custom configurations can be developed around product characteristics, container size, fill volume, sealing diameter, production capacity, automation level, integration with existing lines and specific hygiene or documentation requirements.

Most custom machines are built on a validated platform, which keeps the mechanics proven while the tooling, dosing and interface are engineered to your requirement. See custom machines.

Yes. We combine filling equipment, sealing equipment, containers and sealing films into one specification with a single point of accountability for performance.

This matters most where the seal is the failure point: if the machine and the film come from different suppliers, responsibility for a leaker tends to be contested. With one specification, the performance obligation sits in one place.

Yes. In an OEM engagement you define the product and specification and we build under your brand. In an ODM engagement you define the market need and we develop, specify and manufacture under your brand.

Both operate under NDA with staged production from pilot batch to series. See OEM / ODM.

Yes. Printed, print-registered lidding films are available in up to eight colours, with the print registered to the seal area and container geometry so branding stays aligned after sealing.

Registration tolerance is typically held to ±0.3 mm. See custom printed films.

From roughly 500 units per hour on semi-automatic equipment through to 12,000 units per hour on multi-lane automatic lines. The practical upper bound depends on the container format, the number of components filled and the pack-handling stages either side of the sealer.

Standard machines typically ship in 6–12 weeks. Custom machines and full lines typically run 6–24 weeks depending on design scope and tooling.

Tooling for a new container format adds time and should be planned in the first conversation. We will give you a stage-by-stage schedule at quotation rather than a single figure.

Yes. Installation, commissioning and operator training are included in line supply, and we conduct a factory acceptance test before shipment so the line is proven before it leaves our facility.

We provide spare-parts supply, preventive maintenance schedules and technical escalation. Consumable specifications — film and container — are held on record so repeat orders match the validated configuration.

Our team can also review line performance after commissioning and recommend optimisation if throughput or reject rates drift from the acceptance figures.

Send us the product you are packing, the container you intend to use, your target output and your destination market. Photographs or a product sample help considerably.

The more of those inputs you provide, the more precise the proposal — and the fewer assumptions we have to make. Use the contact form or the buying guides if you are still defining the requirement.